The best TIG welder for thin aluminum is a versatile and powerful welding tool that can be used to create strong, long-lasting welds on aluminum sheets and thin aluminum material. It provides a clean and precise weld, with minimal distortion or heat-affected zone. TIG welding for thin aluminum requires a special welder, which offers a higher amperage range and a foot pedal for heat control. Additionally, the best TIG welders for thin aluminum also come with a variety of features such as pulse welding, dual voltage capabilities and an LED display.
With so many tig welder for thin aluminum brands on the market like YESWELDER, W Weldpro, LOTOS, it can be tough to know which one is right for you. Don’t worry, we’ve got you covered.1. YESWELDER TIG-250P 250 Amp AC/DC Aluminum Tig
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- [TIG WELDER AC/DC] Software Controlled Square Wave AC/DC TIG inverter welder (Foot pedal is not included in the product).
- [DIGITAL SET] Pre Gas Time, Start Current, Up Slope and Down Slope Time, Finish Current Level and Post Gas.
- [2T/4T] Time with the choice of 2T or 4T trigger function allows control of the welding process at a professional level from start to finish.
- [AUTOSAVE] Automatically save your welding parameters while powered off. Auto recovery of last time’s welding parameters.
- [UNIQUE AIR CHANNEL DESIGN] Increases the heat dissipation of the power device, control circuits, minimizes dust absorption, thereby greatly improving longevity and reliability.
2. Weldpro Digital TIG 200GD AC DC 200 Amp Tig/S
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- Weldpro’s flagship 200 amp AC/DC TIG welder that goes beyond simply welding steel and aluminum. AND NOW WITH A FULL 3 YEAR WARRANTY!
- The model 200 is also a digital designed TIG welder equipped with full function TIG welding features found on machines priced much higher.
- Start and end amps, upslope, downslope, fully adjustable pulse, AC balance, AC frequency. 2T-4T
- Excellent Professional design rocker style foot pedal without annoying intermediate amperage control. And now available with the optional CK Worldwide superflex cable and flex head number 17F torch with independent trigger switch.
- Also fully capable MMA stick welding function with stinger included.
3. LOTOS TIG200ACDC 200A AC/DC Aluminum Tig Weld
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- ★ ???????????????????????????? ???????????????????????????????? ????????????????????????????: 200A AC Square-wave inverter for accurate aluminum welding. HF start hand torch control and precise foot pedal welding heat control. Suitable for welding stainless steel, mild steel, aluminum, and other metal materials.
- ★ ???????????? ????????????????????????: 10-200AMP AC/DC TIG Electric Current Output; Quality TIG welding on Aluminum, Stainless or Steel and Precise Welding of Thinner-gauge Materials; Power efficiency: 80%.
- ★ ????????????????????/???????????? ????????????????????????: 15-200AMP DC Stick/MMA Electric Current Output; Easy ARC Start, Stable Welding Arc; Deep Weld Pool and Beautiful Welding Shape; Adjustable Hot Striking Arc Current which Can Greatly Improve the Arc-Starting Function; Suitable for Welding with Different Kinds of Acid or Basic Electrode.
- ★ ???????????????? ???????????????????????????? ????????????????????: Automatic Dual Voltage / Dual Frequency (110/120 V 220/240 V 50/60Hz). ★ ???????????????????? ???????????????????????????????? ???????????????????????????? ????????????????????????: ensures the plasma cutter have a stable and durable high performance.
- ★ ???????????????????????????? ????????????????????????????????: Power supply, TIG torch, MMA/Stick clamp, Foot Pedal, Argon Regulator, 220V/110V Converter Pigtail. Ground clamp, Consumable Set, Instruction Manual, etc.
- ★ ???????????? ???????????????? ????????????????????????????????????????: We offer a ???????? ???????????? ????????????????????-???????????????? ????????????????????????????????????, ???? ????-???????????????? ???????????? ???????????????????????????????????????????? ???????????????????????????????? ???????????? ???????????????????? ????-???????????????? ???????????????????????????? ????????????????????????????????, please submit warranty registration form on our website. ???????????? ????????????-???????????????????? customer service(via phone/email) is available to assist you.
4. YESWELDER MIG-250 PRO Aluminum MIG Welder, 25
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- Multi-functions -MIG synergistic setting & MIG manual setting, Gasless Flux wire MIG Welds, stick welds, and Lift TIG welds. Dynamic control-set arc control to crisp or soft depending on your preference and application. (TIG torch and SPOOL GUN need purchasing separately, WP-17V-35,LBT150)
- Synergic MIG -provides communication between the power source, feeder, and gun. Easy work with new welders or users.
- Gasless Flux MIG welds -release hard moving of gas cylinder, release the low efficiency of stick welds, and work with gasless flux wire perfectly
- Various Welding Wire Suitable for all kinds of welding requirements .023”/.030”/.035” solid/SS wire, .023”/.030”/.035” flux core wire for MIG manual setting; only .035” available in MIG synergistic setting .035”/.045” aluminum wire.
5. Weldpro 200 Amp MIG210LCD Dual Voltage 115V/2
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- Weldpro’s flagship 200 amp multi function MIG welder with LCD display. Now with exciting new added features and easy access menus offers amazing versatility for more precise welding results.
- The model 210 LCD is also capable of true lift TIG welding as well as stick welding and aluminum welding with the optional spool gun. The MIG 210LCD is not only an intuitive synergically designed MIG / Flux Core welding machine, but now offers the option for total independent voltage and wire speed control.
- MIG, Stick or Lift TIG welding all from a single compact, space-saving unit. Welding Amperage Ranges230V: MIG: 40-200A; MMA: 20-180A; TIG: 20-180A. 30% at 200 Amp rated duty cycle
- Added new features include in MIG Mode, Run-In, Spot Weld, Gas Choice, Synergic or Full Manual controls, on screen polarity swapping for Flux Core vs Gas MIG. and in Stick (MMA) mode, On screen electrode type choices, Hot Start, and Arc Force.
- Color LCD display easy to read and set amperage and wire speed for repeatable welds every time. VRD high temp and overload protection with indication. User adjustable inductance settings.
Best tig welder for thin aluminum Buying guide
If you’re looking for a TIG welder that can handle thin aluminum, there are a few key factors to consider. First, the type of welder you need. A stick welder won’t be able to handle the delicate work involved in welding thin aluminum, so you’ll need either a TIG or MIG welder. Both types of welders have advantages and disadvantages, so it’s important to understand the differences before making a decision.
Another factor to consider is the amperage output of the welder. Thin aluminum requires lower amperage than thicker aluminum, so make sure the welder you choose is capable of outputting the appropriate amperage.
It’s also important to consider the features of the welder. Many TIG welders come with features like adjustable pulse, foot pedals, and gas purging, which can make welding thin aluminum easier.
Finally, consider the price of the welder. Quality TIG welders can be quite expensive, so it’s important to make sure you find one that fits within your budget. However, it’s also important to remember that a good quality welder is worth the investment, as it will make your life much easier.