Ultimate Guide to The best tungsten for welding aluminum

Best Tungsten for Welding Aluminum is a high-quality tungsten alloy specifically designed for welding aluminum. It offers superior arc stability, low spatter, and excellent bead shape. It is designed to give you the best welding results on aluminum sections, and it is also suitable for use in GTAW and GMAW welding processes.

With so many tungsten for welding aluminum brands on the market like 3mirrors, Midwest Tungsten Service, ZINGER, it can be tough to know which one is right for you. Don’t worry, we’ve got you covered.

1. 3mirrors ALUMINUM Tungsten Electrode Sharpene

Our Rating

9.6
  • Fits most all Rotary Tools with a 3/4-12 thread including Black and Decker, Milwaukee, Bosch Dremel and More! (***Package No Rotary Tool/No Drill Included).
  • This tool will grind 2 sizes tungsten, 2 angles tips for each size. 4 types holes 1/16″ (1.6mm) 15°, 1/16″ (1.6mm) 20°, 3/32″ (2.4mm) 15°, 3/32″ (2.4mm) 20°. 15° is 30° when the ground on tips, 20° is 40°. Each type has 3 holes that will grind different circles on diamond wheels, which will reduce diamond wheels consumption by 2 times.
  • The main body is very light and convenient, only 87g. But very strong and precise. All holes are stationary, so we can set an offset compensation for each size hole to make sure all tungsten’s tip center is on the grinding center point, this offset can ensure that the lines on the tip of the tungsten electrode are as straight as possible. If the hole position is variable, offset compensation cannot be set.
  • The tungsten sharpening tool also has tungsten cut-off port processing. After the tungsten you are using is worn or contaminated, you can use the cut-off port for cutting so that you can use it again. All holes are designed at the same height for the diamond wheel. Needn’t set the height again and again. Very easy to install and use. Save your ready time for welding, Welders deserve it!
  • This tool is essential for real professionals. We know welders, so we know what they need. Product made of Upgrade aluminum alloy material, CNC finishing more Durable, there will be no trouble of high temperature melting. Please note that the 3mirrors Brand is the Original Design. The appearance can be imitated but the core data cannot. For your convenience, please avoid purchasing piracy. Any questions, contact us for professional help!

2. 3mirrors ALUMINUM Tungsten Electrode Sharpene

Our Rating

8.4
  • This is one of our most popular Tungsten Electrode Sharpener controllers, for TIG Welding and grinding 4 types size tungsten needles, choose it if you are the first time to use. The Tungsten grinder body is upgraded aluminum alloy material, and professional 3D CNC finishing, Durable with no trouble with high-temperature melting. The Brass Guides and Mandrels are also CNC machined with higher accuracy and will be more durable. The new mandrel swing less when grinding, Easy Application.
  • The grinder head fits almost all Rotary Tools with a 3/4-12 thread including Black and Decker, Milwaukee, Bosch Dremel and More! (Package No Rotary Tools Included). The tool is Light and portable, simple and quick, it takes less than 30s to sharpen a tungsten needle w/ a perfect angle tip, more convenient than those cumbersome grinding machines on your tig desktop. Help you improve efficiency.
  • The Tungsten Electrode Sharpener comes with 4 Brass Tungsten Guide Screws: 040″, 1/16″, 3/32″ and 1/8″ (1mm, 1.6mm, 2.4mm, 3.2mm). The guides ensure concentricity and multi-offset. Increase the utilization of the grinding wheels. When grinding, the position of the copper screw can be exchanged to obtain your desired angles of the tungsten needle. The kit extras come with 1 small storage bag(To prevent scratches and wear), 5x 25mm Double-Sided Grind Wheels, and 2 CNC Mandrels(Service longer).
  • A tungsten grinding tool has 4 angled holes. 22.5°, 20°, 15° and 10° (45°, 40°, 30°, 20° Tips Angle respectively). Precise control support grinds more perfectly tungsten angle tips. All holes are designed to touch the same height as the diamond wheel, no need to set repeatedly. The open design allows the grinding wheel to be easily installed and aligned. The sharpening tool also has tungsten cut-off port processing, which can cut the used balled electrodes for re-insert and grinding.
  • Wearing a mask and other protective gear is recommended unless you are grinding in a full-sealed space. We are the original brand and have been working on this tool for many years, knowing what our users want and constantly improving it. Please note that the 3mirrors Brand is the Original Design. The appearance can be imitated but the core data and the exact angles cannot. For your convenience, please avoid purchasing piracy. Any questions, please contact us for professional help!

3. Midwest Tungsten Service TIG Welding Tungsten

Our Rating

8.0
  • PREMIUM ten (10) pack of 3/32″ tungsten electrodes for TIG welding for the beginner, intermediate, and professional TIG welder. From students to industrial and artistic users, these fit your use
  • HIGHEST RATED and most reviewed Pure Tungsten TIG electrodes on Amazon ready to help you make the perfect weld. Noted for their reliability and consistent performance.
  • EXCEPTIONAL for both AC applications and for welding magnesium alloy or aluminum alloys.
  • UNITED STATES based manufacturing & knowledgeable customer service staff are here to help you pick the perfect TIG tungsten for your welding job, large or small.
  • FREE materials safety data sheet (MSDS) and certificate of conformance linked below, the tungsten electrodes adhere to American Welding Society standard A5.12M/A5.12:2036

4. 3mirrors ALUMINUM Tungsten Electrode Sharpene

Our Rating

9.0
  • One of the advantages of this grinding tool is: It has the most grinding angles and the widest application. The Lastest design is available for 6 sizes of tungsten needles: 040″, 1/16″, 5/64″, 3/32″, 1/8″, 5/32″ (1mm, 1.6mm, 2mm, 2.4mm, 3.2mm, 4mm); Each size can grind 4 tip angles: 15° 18° 22.5° 30° (30° 36° 45° 60°).
  • Welders are very particular and pursue perfection. But some of them forgot health. Innovative design! This tool comes with Dust Housing, is Easy to collect and process tungsten powder, also can protect you away from tungsten dust. Tips: 1, if you receive a damaged plastic cover due to transportation, please do not hesitate to contact us, we will provide a free replacement for you; 2. A little grease on the O-rings and dust cover will help ease the installation.
  • It is very light and convenient. But very strong and precise. All holes are stationary, so we can set an offset compensation for each size hole to make sure all tungsten’s tip center is on the grinding center point, this offset can ensure that the lines on the tip of the tungsten electrode are as straight as possible. If the hole position is variable, offset compensation cannot be set.
  • The tungsten sharpening tool also has tungsten cut-off port processing. After the tungsten you are using is worn or contaminated, you can use the cut-off port for cutting so that you can use it again. Product made of Upgrade aluminum alloy material, CNC finishing more Durable, there will be no trouble of high temperature melting.
  • All holes are designed at the same height for the diamond wheel. Needn’t set the height again and again. *As for some reviews about the problem of the improper mandrel, we have already stated in the product description, just move to the Part of the “Chuck Size” setting. This tool is essential for real professionals. We know welders, so we know what they need. We strongly recommend you try this one for a hassle-free investment and a healthy choice for professional welders. Also can be a gift!

5. ZINGER TIG Welding Tungsten Electrodes 2% Lan

Our Rating

8.9
  • Premium 10pk tig welding tungsten electrodes 2% lanthanated blue WL20/EWLa-2, assorted size 5pc 1/16″ & 5pc 3/32″ tungsten electrodes for tig welding
  • The lanthanated tungsten tig electrode are popular due to non radioactive tungsten electrodes with the relative ease of striking an arc and lower amperage required,good ductility
  • The 2% lanthanated tungsten electrode perform reliably and consistently even in high current range on AC&DC applications for welding copper alloys, nickel alloys, titanium alloys,low-alloyed steels,magnesium alloys and aluminum alloys
  • The tungsten electrodes adhere to American Welding Society AWS standards,great for beginner to professional tig welder for tig welding works
  • Package including: 5PK 1/16″ and 5PK 3/32″ by 7″length 2% blue lanthanated tungsten, Tungsten Electrode Size: 3/32″ x 7″ or 2.4mm x 175mm AND 1/16″ x 7″ or 1.6mm x 175mm

Best tungsten for welding aluminum Buying guide

When shopping for the best tungsten for welding aluminum, consider the following:

– Type: Tungsten electrodes come in a variety of materials, such as pure tungsten, ceriated, lanthanated, and thoriated. Pure tungsten is the most common type used for aluminum welding, as it is highly conductive and has a long life.

– Size: The size of the tungsten electrode will depend on the type of welding you are doing. Smaller electrodes are best for AC welding and larger electrodes are best for DC welding.

– Amperage: The amperage rating of the tungsten you choose should match the amperage of the welding project. Too low of an amperage rating could cause a cold weld, while too high of an amperage rating could cause serious damage to the material.

– Quality: Look for tungsten that has a uniform finish and is free of any defects. Poor quality tungsten can lead to poor welds and can cause damage to the material.

– Price: Tungsten electrodes can vary in price depending on the quality and size, so be sure to shop around and compare prices before making a purchase.

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